Free design & 3D mockup on every order Low minimums · Fast turnaround
Packaging Inserts

Custom Boxes with Soft Foam Inserts

Gift and shipping boxes with soft cushioning foam inserts.

  • Soft, cushioning PU foam
  • Cut to your product shape
  • Protects delicate surfaces
  • Rigid, mailer or shipping boxes
  • Inside-lid printing
Get an instant quote Free design · No obligation

Free design & 3D mockup · No obligation · Reply within one business day

Free design supportDieline, artwork help and a 3D mockup
Low minimumsSmall runs for launches and tests
Fast turnaroundProduction starts after proof approval
Quality checkedColour, cut and finish checked

Custom boxes with soft foam inserts cushion delicate products such as glassware, candles, cosmetics and ceramics. The soft foam gently cradles each item and absorbs shocks during delivery.

We pair soft polyurethane foam with rigid boxes, mailers and shipping cartons, cut to fit your product shape.

Soft foam is a good choice when products have irregular shapes or delicate surfaces that could scratch.

Add a printed outer box and an inside-lid message for a complete gift presentation.

Key features

  • Soft, cushioning PU foam
  • Cut to your product shape
  • Protects delicate surfaces
  • Rigid, mailer or shipping boxes
  • Inside-lid printing

Ideal for

  • Glassware and ceramics
  • Candles and cosmetics
  • Gift sets
DimensionsMade to your exact length, width and depth
MaterialsCardboard (SBS), kraft, corrugated, rigid chipboard, bux board
PrintingFull colour CMYK, Pantone, inside and outside printing
FinishingGloss or matte lamination, soft-touch, spot UV, foil, embossing, debossing
Add-onsWindows, inserts, handles, tear strips, custom die-cuts
ProofFree flat dieline and 3D mockup
DeliveryShipped flat-packed, ready to assemble

Need something not listed? Tell us in the quote form and we will make it to your specification.

What is soft foam best for?

Delicate or irregular items that need gentle cushioning.

Can I choose the foam colour?

Black and white are most common; other colours may be available.

Will the foam fit my exact product?

Yes, we cut it from your product measurements.

How it works

Order your Custom Boxes with Soft Foam Inserts in 4 easy steps

  1. Request a quoteShare your size, quantity and style.
  2. Free designWe send a dieline and 3D mockup.
  3. Approve the proofCheck every panel before printing.
  4. Production & deliveryPrinted, finished and shipped to you.
Get a Quote