Free design & 3D mockup on every order Low minimums · Fast turnaround
Packaging Inserts

Custom Boxes with EVA Foam Inserts

Rigid and mailer boxes fitted with firm EVA foam inserts.

  • High-density EVA foam
  • Precision cut-outs for each item
  • Rigid, magnetic, drawer or mailer outer boxes
  • Black, white or coloured foam
  • Premium presentation
Get an instant quote Free design · No obligation

Free design & 3D mockup · No obligation · Reply within one business day

Free design supportDieline, artwork help and a 3D mockup
Low minimumsSmall runs for launches and tests
Fast turnaroundProduction starts after proof approval
Quality checkedColour, cut and finish checked

Custom boxes with EVA foam inserts combine a printed outer box with a firm, smooth foam insert cut to your product. EVA gives a premium, high-density finish that looks great and protects well.

They are ideal for electronics, tools, watches, jewellery, bottles and sample kits where each item needs its own place.

Choose rigid, magnetic, drawer or mailer boxes, and black, white or coloured EVA foam to match your brand.

We design the cut-outs from your product measurements and send a mockup for approval.

Key features

  • High-density EVA foam
  • Precision cut-outs for each item
  • Rigid, magnetic, drawer or mailer outer boxes
  • Black, white or coloured foam
  • Premium presentation

Ideal for

  • Electronics and gadgets
  • Watches and jewellery
  • Sample and PR kits
DimensionsMade to your exact length, width and depth
MaterialsCardboard (SBS), kraft, corrugated, rigid chipboard, bux board
PrintingFull colour CMYK, Pantone, inside and outside printing
FinishingGloss or matte lamination, soft-touch, spot UV, foil, embossing, debossing
Add-onsWindows, inserts, handles, tear strips, custom die-cuts
ProofFree flat dieline and 3D mockup
DeliveryShipped flat-packed, ready to assemble

Need something not listed? Tell us in the quote form and we will make it to your specification.

Is EVA foam better than regular foam?

EVA is denser and smoother, so it looks more premium and keeps its shape.

Can the foam be coloured?

Yes, EVA is available in several colours.

Can you fit several products in one box?

Yes, each product gets its own cut-out.

How it works

Order your Custom Boxes with EVA Foam Inserts in 4 easy steps

  1. Request a quoteShare your size, quantity and style.
  2. Free designWe send a dieline and 3D mockup.
  3. Approve the proofCheck every panel before printing.
  4. Production & deliveryPrinted, finished and shipped to you.
Get a Quote