Free design & 3D mockup on every order Low minimums · Fast turnaround
Packaging Inserts

Custom Foam Inserts

Precision-cut foam inserts that hold products securely.

  • Cut to the exact shape of your product
  • PE, EVA and PU foam options
  • Different densities and colours
  • Fits boxes, mailers and cases
  • Protects fragile items
Get an instant quote Free design · No obligation

Free design & 3D mockup · No obligation · Reply within one business day

Free design supportDieline, artwork help and a 3D mockup
Low minimumsSmall runs for launches and tests
Fast turnaroundProduction starts after proof approval
Quality checkedColour, cut and finish checked

Custom foam inserts hold products firmly in place so nothing shifts or breaks in transit. They are cut to the exact shape of your product for a snug, professional fit.

We cut inserts from polyethylene, EVA and polyurethane foam in different densities and colours, for rigid boxes, mailers, cases and shipping cartons.

Foam inserts protect fragile items such as glass, electronics, tools and cosmetics, while making the unboxing look tidy and premium.

Send us your product or its dimensions and we will design the cut-outs for you.

Key features

  • Cut to the exact shape of your product
  • PE, EVA and PU foam options
  • Different densities and colours
  • Fits boxes, mailers and cases
  • Protects fragile items

Ideal for

  • Electronics and tools
  • Glass and bottles
  • Cosmetics and gift sets
DimensionsMade to your exact length, width and depth
MaterialsCardboard (SBS), kraft, corrugated, rigid chipboard, bux board
PrintingFull colour CMYK, Pantone, inside and outside printing
FinishingGloss or matte lamination, soft-touch, spot UV, foil, embossing, debossing
Add-onsWindows, inserts, handles, tear strips, custom die-cuts
ProofFree flat dieline and 3D mockup
DeliveryShipped flat-packed, ready to assemble

Need something not listed? Tell us in the quote form and we will make it to your specification.

Which foam should I choose?

EVA is firm and premium, PE is light and protective, and PU is soft and flexible. We will recommend the best one for your product.

Can you make inserts for multiple items?

Yes, inserts can have several cut-outs.

Can I order inserts with a box?

Yes, we supply boxes and inserts together.

How it works

Order your Custom Foam Inserts in 4 easy steps

  1. Request a quoteShare your size, quantity and style.
  2. Free designWe send a dieline and 3D mockup.
  3. Approve the proofCheck every panel before printing.
  4. Production & deliveryPrinted, finished and shipped to you.
Get a Quote