Free design & 3D mockup on every order Low minimums · Fast turnaround
Custom Retail Boxes

Custom Hat Boxes

Round or square boxes that protect hats and keep their shape.

  • Round or square rigid construction
  • Rope or ribbon handles
  • Deep lids that hold firmly
  • Foil, print or textured wraps
Get an instant quote Free design · No obligation

Free design & 3D mockup · No obligation · Reply within one business day

Free design supportDieline, artwork help and a 3D mockup
Low minimumsSmall runs for launches and tests
Fast turnaroundProduction starts after proof approval
Quality checkedColour, cut and finish checked

Custom Hat Boxes for Hats, Caps and Gifts

Hat boxes are deep, sturdy boxes that keep a hat’s brim and crown in shape. The classic round hat box with a lift-off lid is still the favourite for fedoras, sun hats and fascinators, while square hat boxes stack better for shipping caps and beanies.

We make hat boxes in rigid board with rope or ribbon handles, satin or tissue linings and printed or foil branding. Apparel brands also use them for hoodie and hat bundles, and florists use round hat boxes for luxury rose arrangements.

Hat boxes are tall enough to hold caps, fedoras and fascinators without crushing them. Choose classic round boxes with lids or square boxes, with handles and tissue for a boutique feel.

Key features

  • Round or square rigid construction
  • Rope or ribbon handles
  • Deep lids that hold firmly
  • Foil, print or textured wraps

Ideal for

  • Milliners
  • Fashion brands
  • Gifts
DimensionsMade to your exact length, width and depth
MaterialsCardboard (SBS), kraft, corrugated, rigid chipboard, bux board
PrintingFull colour CMYK, Pantone, inside and outside printing
FinishingGloss or matte lamination, soft-touch, spot UV, foil, embossing, debossing
Add-onsWindows, inserts, handles, tear strips, custom die-cuts
ProofFree flat dieline and 3D mockup
DeliveryShipped flat-packed, ready to assemble

Need something not listed? Tell us in the quote form and we will make it to your specification.

What size hat box do I need?

Measure the brim width and crown height and add about 1 inch.

Are hat boxes round?

Traditionally, but square versions are available.

Can I use hat boxes for flowers?

Yes, they are popular for rose arrangements.

How it works

Order your Custom Hat Boxes in 4 easy steps

  1. Request a quoteShare your size, quantity and style.
  2. Free designWe send a dieline and 3D mockup.
  3. Approve the proofCheck every panel before printing.
  4. Production & deliveryPrinted, finished and shipped to you.
Get a Quote