Free design & 3D mockup on every order Low minimums · Fast turnaround
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Custom Mailer Boxes With Inserts Free 3D mockup
Custom Mailer Packaging

Custom Mailer Boxes With Inserts

Mailers with custom inserts.

  • Product-shaped inserts
  • Card, foam or pulp
  • Organised unboxing
  • Printed mailers
  • Gift set layouts
Get an instant quote Free design · No obligation

Free design & 3D mockup · No obligation · Reply within one business day

Free design supportDieline, artwork help and a 3D mockup
Low minimumsSmall runs for launches and tests
Fast turnaroundProduction starts after proof approval
Quality checkedColour, cut and finish checked

Custom mailer boxes with inserts hold products firmly in place during shipping and create a neat, organised unboxing. Inserts are cut to your product shapes and are ideal for gift sets, cosmetics, electronics and subscription boxes.

We make card, corrugated, foam and moulded pulp inserts inside printed mailers.

Mailers with inserts hold multiple items in place for kits and bundles.

Key features

  • Product-shaped inserts
  • Card, foam or pulp
  • Organised unboxing
  • Printed mailers
  • Gift set layouts

Ideal for

  • Kits
  • Gift sets
  • Subscriptions
DimensionsMade to your exact length, width and depth
MaterialsCardboard (SBS), kraft, corrugated, rigid chipboard, bux board
PrintingFull colour CMYK, Pantone, inside and outside printing
FinishingGloss or matte lamination, soft-touch, spot UV, foil, embossing, debossing
Add-onsWindows, inserts, handles, tear strips, custom die-cuts
ProofFree flat dieline and 3D mockup
DeliveryShipped flat-packed, ready to assemble

Need something not listed? Tell us in the quote form and we will make it to your specification.

What insert materials are available?

Card, corrugated, foam and moulded pulp.

Can inserts hold several products?

Yes.

Are plastic-free inserts available?

Yes.

How it works

Order your Custom Mailer Boxes With Inserts in 4 easy steps

  1. Request a quoteShare your size, quantity and style.
  2. Free designWe send a dieline and 3D mockup.
  3. Approve the proofCheck every panel before printing.
  4. Production & deliveryPrinted, finished and shipped to you.
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Ready to create your custom boxes?

Get a free quote, free design and a 3D mockup. Low minimums and fast turnaround.

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